Laser Shaft Alignment Services

Our company provides shaft alignment measurements and adjusting shafts between the driver and driven units with use of a laser. Capnor has Fixture Laser XA equipment for this purpose. 

Precision alignment has proven to prolong the life of bearings in electric motors and the equipment they drive. Accurate alignment decreases mechanical wear on bearings and seals, and cuts down on overall vibration. It makes it possible to reduce power consumption, which in result lowers electricity costs throughout the lifecycle of the machine.

Shaft alignment with laser - Marine alignment services

Capnor excels in laser shaft alignment, employing state-of-the-art Fixture Laser XA equipment for precision measurements and adjustments. Our specialized service ensures accurate alignment between driver and driven units, enhancing the longevity and efficiency of equipment. Laser shaft alignment significantly contributes to the extended life of bearings in electric motors, reduces mechanical wear, minimizes vibrations, and ultimately lowers power consumption, resulting in substantial electricity cost savings over the equipment’s life cycle. With a commitment to high and repeatable accuracy, Capnor's laser shaft alignment services offer a superior alternative to traditional methods, ensuring optimal performance for units such as pumps, compressors, and industrial power generators.

Laser shaft alignment offered by Capnor guarantees high and repeatable accuracy, and fast execution time compared to traditional methods.

Machinery alignment services - examples of units that require shaft alignment

Pumps Laser Alignment

 

Compressors Laser Alignment

Industrial Power Generators Laser Alignment

FAQ - laser shaft and machine alignment

1. What is the laser alignment technique?

Laser alignment is a precision measurement technique used to align shafts between driver and driven units in machinery and equipment. It involves the use of a laser-based alignment system to accurately determine and adjust the position of rotating shafts, ensuring optimal alignment and performance.

2. How accurate is laser shaft alignment?

Laser shaft alignment is highly accurate, typically achieving alignment tolerances within fractions of a millimeter or micrometer. Modern laser alignment systems offer precision measurements and adjustments, ensuring precise alignment between shafts and minimizing misalignment-related issues such as mechanical wear, vibrations, and energy loss.

3. What are the advantages of laser alignment?

The advantages of laser alignment include:

• Precision: Laser alignment provides highly accurate measurements and adjustments, ensuring optimal alignment between shafts and reducing the risk of mechanical issues.
• Efficiency: Laser alignment is faster and more efficient than traditional alignment methods, allowing for quicker setup, measurement, and adjustment processes.
• Cost Savings: Accurate alignment prolongs the life of bearings and equipment, reduces maintenance costs, minimizes energy consumption, and lowers overall operating expenses.
• Minimized Downtime: Laser alignment minimizes downtime by identifying and correcting alignment issues quickly, preventing costly breakdowns and production interruptions.
• Improved Performance: Proper alignment improves equipment performance, reducing vibrations, noise, and mechanical stress, and enhancing productivity and reliability.

4. What industries use laser shaft alignment services?

Laser shaft alignment services are utilized across various industries, including:

• Manufacturing: For aligning shafts in machinery and equipment used in manufacturing processes.
• Power Generation: For aligning shafts in turbines, generators, and other power generation equipment.
• Oil and Gas: For aligning shafts in pumps, compressors, and rotating machinery used in oil and gas production and refining.
• Marine: For aligning shafts in ship propulsion systems, marine engines, and onboard machinery.
• Mining: For aligning shafts in crushers, conveyors, and other mining equipment.
• Utilities: For aligning shafts in water and wastewater treatment facilities, pumping stations, and distribution systems.

These industries rely on laser shaft alignment services to ensure the reliability, efficiency, and longevity of their equipment and machinery.

Benefits of Cooperation:

• Extended Equipment Lifespan
  By leveraging our precision laser alignment, clients experience prolonged equipment life. Proper alignment reduces wear on bearings and seals, ensuring that machinery components stay in optimal condition longer, ultimately decreasing replacement and maintenance costs.
• Enhanced Operational Efficiency
  Accurate laser alignment minimizes vibration and reduces power consumption, resulting in more efficient operation. This translates into lower energy costs and greater productivity, supporting a more sustainable approach to facility operations.
• Reduced Downtime and Maintenance Needs
  Our laser alignment services are faster and more precise than traditional methods, helping to identify and correct misalignment issues promptly. This not only minimizes equipment downtime but also reduces the frequency of unscheduled maintenance and repairs.
• Safety and Reliability in High-Demand Environments
  Our services are critical in industries where reliable equipment performance is essential. By maintaining accurate alignment, we help our clients avoid mechanical failures and safety hazards, supporting consistent and safe operations.

Why Choose Us:

• Advanced Laser Technology for Precision Alignment
  At Capnor, we utilize cutting-edge Fixture Laser XA equipment to provide highly accurate shaft alignment services. Our technology and expertise allow us to ensure optimal alignment, offering an industry-leading solution for a wide range of equipment, from pumps to generators.
• Experienced Team with Industry-Specific Knowledge
  Our skilled engineers bring extensive experience in various sectors, from manufacturing to marine and power generation. With a comprehensive understanding of each industry’s unique requirements, we offer alignment solutions tailored to enhance equipment performance and meet strict operational standards.
• High-Quality Deliverables with Measurable Results
  Capnor provides precise and repeatable alignment data, allowing clients to track improvements in equipment performance and reliability. Our detailed reports serve as valuable records for maintenance planning and operational efficiency, supporting long-term asset management.
• Commitment to Sustainable Operations and Cost Savings
  We prioritize both operational and environmental sustainability by ensuring that equipment runs efficiently, reducing energy usage and related costs. Our alignment services help clients achieve operational goals while minimizing their environmental footprint.